Abstract:Aiming at the problems of strong motion coupling and weakly rotational capability of parallel mechanism, a type synthesis method for uncoupled 2R1T parallel mechanisms with a hybrid kinematic branch was proposed. Based on the output kinematic characteristics of the mechanism, the basic structure of the kinematical equivalent branch, namely the PRR branch, was constructed by using the screw theory. By introducing a constant-velocity-ratio branch, the hybrid kinematic branch with equivalent motion was built. Structural synthesis of the constant-velocity-ratio branches was completed in terms of the displacement manifold theory, and many new hybrid branches were obtained. The forms of the actuation wrench screw, actuated twist screws and unactuated screws of single-open branch were determined according to the actuation wrench screw theory. Then structural synthesis of the single-open branches was realized by means of the different branch connectivity. Based on the branch assembly conditions, type synthesis and innovative design of the 2R1T parallel mechanism with the desired kinematic characteristics were completed. Finally, analysis of degree of freedom, kinematics and rotational capability of the new PRRRR/(PR-RURU)-R parallel mechanism were performed. The results showed that the mechanism was capable of two-dimensional rotation and one-dimensional translation, its Jacobian matrix was a diagonal form, and the rotational ranges of two orientation angles of the moving platform reached 103.48° and 125.24°, respectively. Therefore, the mechanism was a 3 DOF 2R1T uncoupled parallel mechanism with well rotational capability. The correctness and feasibility of the proposed type synthesis method were verified.